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Connector Molding

Connector molding is a precision manufacturing process essential for creating reliable and durable Hardware Connectors. This process utilizes specialized Hardware Mold tooling to encapsulate electrical contacts and terminals within a protective plastic housing, resulting in a robust Molded Connector. These components are critical for ensuring signal integrity and power delivery in complex assemblies, such as those found on a Molex Connector Motherboard. The molding process provides superior strain relief, environmental sealing, and enhanced electrical insulation, making it a preferred method for high-performance applications across industries like automotive, telecommunications, and consumer electronics.


The Advanced-Dura Connector Molding system represents the pinnacle of this technology. It is engineered for exceptional performance under demanding conditions. Our process ensures precise alignment of pins and sockets, creating a seamless interface that minimizes signal loss and maximizes data transfer rates. The key to its reliability lies in the high-grade, engineered thermoplastics used, which offer excellent resistance to heat, chemicals, and mechanical stress. This makes the Advanced-Dura Connector Molding ideal for applications where failure is not an option.

Key Product Specifications

  • Housing Material: High-Temperature Nylon (PA66), UL94 V-0 Rated
  • Contact Plating: Gold over Nickel for superior corrosion resistance and low contact resistance
  • Current Rating: Up to 10A per circuit
  • Voltage Rating: 250V AC/DC
  • Operating Temperature Range: -40°C to +105°C
  • Insulation Resistance: >1000 MΩ (min)
  • Dielectric Withstanding Voltage: 1500V AC for one minute
  • IP Rating: IP67 when fully mated

Available Configurations

Series Name Number of Positions Pitch (mm) Mating Cycle Life Wire Gauge (AWG)
AD-Series Standard 2 to 24 2.54 5,000 cycles 20-30
AD-Series High-Density 4 to 50 1.27 2,500 cycles 26-32
AD-Series Power 2 to 12 5.08 1,000 cycles 12-18

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